Stop Reacting to Equipment Failures. Start Preventing Them.
Unplanned downtime costs industrial facilities an average of $260,000 per hour. Senzary’s RotaryIQ predictive maintenance platform combines edge-AI vibration sensors with the IoTLogIQ analytics engine — giving your maintenance teams the intelligence to act before failure happens.
The Problem with Reactive Maintenance
Most industrial operations still rely on scheduled maintenance or run-to-failure strategies. Both are costly:
- Scheduled maintenance wastes 30–40% of budgets on unnecessary interventions
- Run-to-failure leads to catastrophic breakdowns, safety incidents, and cascading production losses
- Manual vibration routes provide snapshots weeks apart — missing fast-developing faults entirely
RotaryIQ: Intelligence at the Edge
Senzary’s RotaryIQ service, powered by Senzary and Watteco, delivers continuous vibration monitoring with AI-driven analysis — no wiring, no infrastructure overhaul, no data science team required.
How It Works
- Deploy — Magnetic-mount BoB sensors attach to any rotating equipment in seconds. Battery-powered with 3.5+ year lifespan over LoRaWAN.
- Learn — Edge AI completes a 7-day auto-learning cycle, building your equipment’s unique vibration baseline directly on-device.
- Analyze — Edge AI processes FFT vibration data on-device, classifying machine health against ISO 10816 standards before transmitting.
- Predict — IoTLogIQ’s analytics engine tracks degradation trends, calculates remaining useful life, and triggers alerts weeks before failure.
What You Monitor
RotaryIQ covers the full spectrum of rotating equipment:
- Motors & Drives — AC/DC motors, VFDs, servo drives
- Pumps — Centrifugal, positive displacement, submersible
- Compressors — Reciprocating, rotary screw, centrifugal
- Fans & Blowers — HVAC, process ventilation, cooling towers
- Conveyors — Belt drives, rollers, gearboxes
- Turbines & Generators — Steam, gas, hydro
The IoTLogIQ Platform
Every sensor feeds into IoTLogIQ — Senzary’s cloud-native analytics platform built on industrial-grade infrastructure:
- Real-time dashboards with fleet-level health scoring and drill-down to individual machines
- FFT spectral analysis with 3D waterfall visualization for expert-level diagnostics
- AI anomaly detection that learns each machine’s baseline vibration signature
- ISO 10816 classification — automatic Good / Satisfactory / Unsatisfactory / Unacceptable ratings
- Prediction-to-failure timeline showing estimated days to threshold breach
- Multi-sensor normalization — unified view across BoB, Asystom, RAK Sticker, and Advantech 2410 sensors
Complete Rotary IQ Sensor Solutions
- BoB Assistant by nke Watteco — Edge-AI LoRaWAN vibration sensor, 3.5+ year battery, magnetic mount, IP68
- Asystom Sentinel — Multi-parameter vibration + acoustic + temperature sensor for complex machinery, ATEX-certified
- RAK Sticker by RAKwireless — Ultra-compact LoRaWAN vibration sensor for high-density deployments
- Advantech WISE-2410 — Industrial-grade NB-IoT/LoRaWAN vibration sensor with ISO 10816 on-board analytics, IP66
Industries We Serve
- Manufacturing & Assembly
- Oil & Gas / Petrochemical
- Water & Wastewater Treatment
- Power Generation & Utilities
- Food & Beverage Processing
- Mining & Minerals
- Defense & Government Facilities
Why Senzary
- Sourcewell Awarded Contract — Cooperative purchasing for government and education
- MWBE Certified — Minority and Women-Owned Business, State of Florida
- Full-Stack Provider — Hardware, software, integration, and advisory services under one roof
- Proven Deployments — 58+ sensors in production across AES, Procter & Gamble, and industrial facilities in 8 countries
Ready to Eliminate Unplanned Downtime?
Contact our team for a site assessment and ROI analysis tailored to your facility.
📞 1-833-SENZARY (1-833-736-9279)
📧 sales@senzary.com
📅 Book a consultation